Hwashi IBC Cage Automatic Production Machine
The Hwashi IBC Cage Frame Automatic Welding Machine is a specialized production line designed for manufacturing IBC cage frames. This comprehensive system includes cage frame automatic welding, mesh unloading mechanical arm, mesh turnover structure, automatic frame bending machine, locking machine, hole making and punching machine, and automatic production line moving mechanical arm. The complete line requires only 2-3 operators who simply load materials at the beginning and unload finished products at the end.
Key Advantages
Efficient Energy Consumption: Advanced welding technology and materials ensure a high-efficiency energy-to-consumption ratio, demonstrating environmental consciousness and supporting sustainable development.
User-Friendly Interface: An intuitive interface simplifies operation, reduces training costs, and enhances operational efficiency.
Technical Specifications
- Welding Efficiency: 50 seconds per piece
- Welding Source: 4 sets MF DC Power Source
- Feeder Platform Option: Single Layer or Double Layer
- Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading
Production Capacity: 50 seconds per piece
Main Weld Frame System
Four MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each point. The bilateral piano-style welding technique significantly accelerates the welding process, completing each metallic grid mesh within one minute.
The design incorporates upper and lower air cylinders to guarantee flat welding positions. Welding electrodes feature a screw design for enhanced durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. The dual-layer fixture feeder enhances efficiency by allowing material loading on one fixture while welding occurs on another.
Flat Tube Mesh and Firm Welding Quality
The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring strong, robust welds. The complete welding process takes approximately 60 seconds per flat mesh.
Vertical Double Station IBC Frame Bending Machine
This comprehensive processing machine guarantees high precision bending with stable operations and remarkable efficiency.
Bend the Flat Mesh into Square Shape
The bending machine expertly transforms flat mesh into precisely squared frames, completing the bending process in approximately 20-25 seconds.
Bending Beam Features
- CNC processed bending beam ensures precise bending angles
- Each mold on the bending beam can be adjusted upward and downward by approximately 3mm to increase bending range
- 120-degree mold design creates smoother bending angles
Bending Frame Construction
The machine frame features a robust rectangle design with thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, this hydraulic-powered station shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm), guaranteeing optimal bending performance.
IBC Cage Frame Locking Machine
This cohesive unit provides exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.
Locking Efficiency and Quality
Adjustable Clinching Arm
- Tailored to different IBC metallic cage designs for wider working range
- Hydraulic and pneumatic design enhances machine efficiency
- Engineered for automatic joining of pipe sides
Hydraulic Clinching Mold
The hydraulic system creates tight clinching spots for pipes, preventing metallic cage cracking.
Hydraulic Pressure Station
Equipped with an auto-sending device to ensure smooth and efficient metallic cage production.
IBC Cage Frame Hole Making and Punching Machine
This machine forms holes on the frame to enable secure fixing onto the base frame.
Hole Making Efficiency and Quality
Using hydraulic force, the complete hole making and punching process takes approximately 25-30 seconds.
Features include:
- Pressing heads with pressing mold
- Hydraulic station
- Punching head locating panel
- Left-right, forward-backward adjustable locating panel for wider positioning range
IBC Cage Base Frame Welding Machine
This horizontal structure machine with 7 welding heads completes base frame welding automatically. Operators only need to load materials, and welded pallets are automatically unloaded.
Product Features
- Horizontal structure with 7 welding heads for complete base frame welding
- Automatic unloading of welded pallets
- 3 sets of MF DC 250KVA power sources
- Increases product quality and production rate while lowering costs
- Solves unstable welding quality issues from manual work
- Higher production rate and automation level
Technical Specifications Table
| Product Name |
IBC frame production line |
Style |
single row /double row |
| Max welding width |
1200mm |
Max welding length |
4250mm |
| Brand |
Hwashi |
Colour |
blue/yellow/custom |
| Equipped Power |
350kVA/400kVA |
Place of Product |
Zhejiang Province, China |
| Voltage |
3p 380V |
Material |
Galvanized Pipe |
| Thickness of the pipe |
1-2mm |
duty cycle |
20% |
| Diameter of the pipe |
14-20mm |
Frequency |
50HZ/60HZ |
| Pipe loading method |
manual/2 labors |
Cable size |
≥70mm³ |
| Working capacity |
350-450(480-550) pcs/8 hours |
Air pipe size |
G1 |
| Labor demand |
2-3 labors |
Water pipe size |
G1 1/4 |
Production Line Layout Features
- Tank Sending System: Suitable for factories with separate blowing machine and cage workshops
- Test tanks transported by conveyor to cage workshop without human intervention
- IBC Bended, Clinching and Punched Cage Placement Area
- Welded Pallet Stocking Area
- Auto Pallet Assemble Path
- Pallet Welding Station
- Rotating Cage and Pallet Assemble Area
- Safe Passage Design
- Pallet Plate Stocking Area with Auto Feeding
আপনার বার্তাটি 20-3,000 টির মধ্যে হতে হবে!
